Custom Precision Etched Encoder Disk for Rotary Encoder Sensors
Product Description
Our Precision Etched Encoder Disk is manufactured using advanced photo chemical etching technology, ensuring extremely fine slot patterns and high dimensional accuracy.
Encoder disks are essential components used in rotary encoders and motion control systems. The etched slots or patterns allow optical or magnetic sensors to detect rotational position, speed, and direction with high precision.
Compared with traditional stamping processes, chemical etching provides:
Burr-free edges
Ultra-fine slot structures
High pattern consistency
Excellent repeatability for mass production
We provide custom encoder disks according to customer drawings, including different diameters, slot counts, hole patterns, and materials.
With integrated capabilities including chemical etching, CNC machining, and laser cutting, we can manufacture encoder disks for various precision motion control applications.
OEM and ODM services are available.
| Parameter |
Specification |
|
| Product Type |
Encoder Disk / Code Wheel |
|
| Manufacturing Process |
Photo Chemical Etching |
|
| Outer Diameter |
according to your design |
|
| Thickness Range |
0.02 mm – 1.0 mm |
|
| Slot Width |
0.03 mm – 1.0 mm |
|
| Slot Quantity |
Up to 10,000 slots |
|
| Pattern Accuracy |
±0.01 mm |
|
| Dimensional Tolerance |
±0.01 – ±0.02 mm |
|
| Surface Condition |
Burr-free etched surface |
|
| Material Options |
Stainless Steel (304 / 316), Nickel, Copper, Aluminum |
|
| Surface Treatment |
Passivation / Polishing / Electroplating |
|
| Flatness |
≤ 0.03 mm |
|
| Production Type |
OEM Custom Manufacturing |
|
About us
For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.
Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.
Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills, micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.
Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.
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